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Battery Cell and Battery Pack Emulation

Emulation of Electric and Thermal Behavior for Hardware-in-the-Loop Testing of Battery Management Systems

Electric vehicles (EVs) rely on batteries as primary energy storage. As battery packs require battery management systems (BMS) to operate safely and reliably, it is vital to test control algorithms for state of charge (SoC) estimation or cell balancing at an early stage.

Automated hardware-in-the-Loop (HIL) testing enables you to thoroughly validate your BMS hardware under both working and fault conditions to develop reliable, efficient, and safe systems.

Key Benefits

  • Automate HIL testing of your BMS with emulation down to cell level
  • Validate algorithms for active and passive cell balancing, state of charge and state of health estimation
  • Scale to any application with up to 312 cells
  • Simulate battery chemistries with cell voltages up to 8V and currents up to 5A
  • Emulate thermal behavior to validate your BMS reliablly and efficiently
  • Extend cell emulation with failure insertion capabilities
  • Seamless integration with Simulink Real-Time™ and Simscape Electrical™

Selection Guide

The Speedgoat solution for battery cell emulation allows you to emulate devices ranging from small portable battery power supplies up to full battery stacks. With a broad voltage range up to 8V and current capabilities up to 5A, it is ideal for all operating conditions of any battery technologies. Benefit from a modular expansion capability to emulate battery faults at cell level and temperature for more safe and reliable testing and validation of battery management systems.

Product Number of cells per unit Output voltage
Current source
Current sink Voltage and Current measurement Voltage isolation
Form factor Fault Insertion      Temperature Simulation
IO991 6 independent (isolated) 0-7 V,
14-bit resolution
300mA per channel 100mA per channel,
settable in 16-step
No 750V PXI No No
Battery Cell Emulator (BCE) 12 independent (isolated)

0-5V, 0-6V or 0-8 V, with
18-bit resolution

5A per channel (current derating for voltages above 5V)

5A per channel, 18-bit resolution Yes 1.6kV 2U 19'' Optionally available Optionally available

 

Products and Workflows




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