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Temperature Sensor Emulator

High-precision and Isolated Emulation of Temperature Sensors 

The Temperature Sensor Emulator (TSE) precisely emulates a wide range of resistive temperature sensors to test your battery management systems (BMS), electric vehicle (EV) powertrains, engine control units (ECU), or power converter control systems under varying thermal conditions. Detect bugs early in your testing and minimize the risk of failure with the emulated temperature signals resembling real temperature data.

The TSE emulates the ohmic behavior of temperature sensors with negative temperature coefficient (NTC) and positive temperature coefficient (PTC), among other types.

The TSE achieves a wide range of resistances up to 4 MΩ, with a resolution of 1 Ω and an accuracy of 0.1 % ± 0.5 Ω across the entire range of values. Each channel can simulate short-circuit or open-circuit conditions, enabling the TSE to emulate faulty wiring scenarios or defective sensors. The TSE unit can be easily integrated into a rack system, making it ideal for large-scale HIL testing with thousands of I/O signals.

 

Key Features

  • Programmable resistor chain with a range up to 4 MΩ, adjustable in 1 Ω steps, and accuracy of 0.1 % ± 500 mΩ across the entire range of values
  • Connect multiple units in series (daisy chain) to emulate hundreds of temperature sensors
  • Plug-and-play compatibility with the Battery Cell Emulator unit to easily extend battery cell emulation with fault insertion capabilities
  • Modular unit with up to 36 temperature sensor channels
  • Channel-to-system isolation up to 1 kV
  • Easy to configure with the Speedgoat I/O Blockset
  • Seamless integration with Simulink® and Simscape™
General  
Number of sensor emulation channels per unit 4, 8, 12, 24, or 36
Channel-to-channel isolation 100 V (for 4 channels)
Channel-to-system isolation 1 kV
Power supply

DC Voltage Input: 48 V DC ± 5%    

Power consumption

25 W max. for four channels
An additional 10 W for each subsequent set of 4 channels

Communication interface EtherCAT
Temperature Emulation Characteristics  
Resistor range 10 Ω to 4 MΩ
Resolution 1 Ω
Accuracy ±0.1 % ± 0.5 Ω
Integrated fault insertion Emulation of open circuits and short circuits (50 mΩ)
Power Max. 100 mW per channel
Current Max. 10 mA
Voltage Max. 20 V
Settling time Max. 10 ms
Physical
 
Dimensions 2U 19” subrack enclosure, depth: 350 mm
Connectors

2x RJ45 connectors for communication with the real-time target machine, as well as additional Battery Cell Emulators, Fault Insertion Units, and Temperature Sensor Emulators

4 x, 8 x, 12 x, 24 x, or 36 x 4-pin Mega-Fit connectors for temperature emulation (Molex part No. 768250004)

1 x 5-pin pluggable MSTB terminal block for Power Input and INTERLOCK (Phoenix part No. 1776728)

Refer to order information for the correct item ID depending on the number of channels

Weight

-

Environmental
 
Operating temperature 5 °C to 40 °C

Relative humidity

5 % to 95%, non-condensing

Standard Compliance  
Compliances CE, CB, FCC, UK CA

EMC: IEC 61326-1

Safety: IEC 61010-1

RoHS, REACH

 
 
 
 

Item ID Product Name Components
301041 TSE04-1000-1 4-channel Temperature Sensor Emulator (2U 19” subrack)
301042 TSE08-1000-1 8-channel Temperature Sensor Emulator (2U 19” subrack)
301043 TSE12-1000-1 12-channel Temperature Sensor Emulator (2U 19” subrack)
301044 TSE24-1000-1 24-channel Temperature Sensor Emulator (2U 19” subrack)
301045 TSE36-1000-1 36-channel Temperature Sensor Emulator (2U 19” subrack)

 

Optional Accessories
30104Z TSE Cable and Terminal Board Kit
  • 4 x 4-pin Mega-Fit cables
  • 1 x terminal board
  • Compatible with Temperature Sensor Emulator (TSE)

 

Pricing information
We do not publish pricing information on our website. Upon request by e-mail or phone, we can provide a complete price list covering our entire product portfolio in various currencies. We recommend that you contact us to discuss your specific needs. We can then quickly provide you with a tailored quotation including technical and pricing information.

 

Included in the Delivery

  • 2U, 19” rack mountable Fault Insertion Unit (FIU)
  • Test models
  • Comprehensive documentation

Common Applications

Supported target machine

It requires one available Ethernet port supporting EtherCAT. Multiple units, including BCEs and FIUs, can be connected in a daisy chain.

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